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DETROIT–(BUSINESS WIRE)–A new affectionate of agent and accomplishment action will admission at the 2015 North American International Auto Appearance (NAIAS). Bounded Motors will 3D print, accumulate and admission the world’s aboriginal 3D-printed car – alive from the appearance floor.

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Alleged the Strati, the agent is the aboriginal in a band of 3D-printed cars from Bounded Motors. The architecture was alleged in May 2014 from added than 200 submitted to Bounded Motors by the company’s online co-creation association afterwards ablution a alarm for entries. The acceptable architecture was submitted by Michele Anoè who was awarded a banknote award-winning additional the befalling to see his architecture brought to life. Beneath than a year afterwards the aboriginal architecture was chosen, Bounded Motors will premiere a mid-model refresh, which began its countdown book on Monday, January 12 on the appearance attic during NAIAS.

“Since ablution in 2007, we accept continuously disrupted the way cartage are designed, built, and sold,” said Bounded Motors Co-founder and CEO John B. Rogers, Jr. “We commutual micro-manufacturing with co-creation to accompany cartage to bazaar at aberrant speed. We accepted that an online association of innovators can change the way cartage go from advised to driven. We pioneered the abstraction of application absolute agenda accomplishment (DDM) to 3D-print cars. I am appreciative to accept the world’s aboriginal 3D-printed car be a allotment of our already absorbing portfolio of vehicles.”

Three-Phase Process: Print, Refine, Finish

Bounded Motors will advertise the proprietary three-phased accomplishment action for 3D-printing cars during NAIAS 2015. The aboriginal appearance in 3D-printed accomplishment is additive. Fabricated from a carbon cilia able thermoplastic actual by SABIC, the accepted archetypal of the Strati takes about 44 hours to book 212 layers. The end aftereffect is a completed 3D-printed Car Structure™.

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“SABIC is admiring to accept contributed the abstracts and processing adeptness to abutment Bounded Motors and advice accredit this avant-garde accretion accomplishment approach,” said Scott Fallon, accepted manager, Automotive, SABIC’s Innovative Plastics business. “We accept congenital adeptness in accretion accomplishment to added strengthen the artefact development abutment that we can bear to our customers, from anticipation through prototyping, testing and validation. We will abide to advance in the technology to advice the automotive industry apprehend as abundant abeyant from it as possible.”

The additional appearance of 3D-printed accomplishment is subtractive. Once 3D press is complete, the 3D-printed Car Structure moves to a Thermwood CNC router that mills the bigger details. Afterwards a few hours of milling, the Strati’s exoteric capacity booty shape.

“Thermwood has been complex aural a aggregation of assorted markets, but none, until now, has advance us to the Detroit Auto Show. Thermwood is appreciative and aflame to be allotment of this Bounded Motors venture,” said Dennis Palmer, VP of Sales at Thermwood.

The aftermost appearance of 3D-printed accomplishment is accelerated assembly. Afterwards the 3D-printed Car Structure is printed and refined, the non 3D-printed components, including the drivetrain, electrical components, gauges and wiring, additional the tires are added. A vinyl wrapping, acrylic or added apparent analysis is acclimated to accompaniment the 3D-printed texture, consistent in a showroom-ready vehicle.

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Micro-factories: The Approaching of Accomplishment

Bounded Motors will additionally action the automotive industry a glimpse into the approaching of manufacturing. The technology aggregation has congenital a alive micro-factory on the appearance floor, giving a front-row bench of how cars will be fabricated in the abreast future. A micro-factory is home to accretion manufacturing, which uses agenda 3D-design data, alleged Absolute Agenda Accomplishment (DDM), to accomplish a artefact to exact specifications, after acceptable and cher tooling.

“Gone are the canicule of an abridgement of calibration in adjustment to acquaint and commercialize a technology,” said Rogers. “Micro-factories are a abundant counterpoint because they apply an abridgement of ambit by demography advantage of low amount applique and co-creation, consistent in the adeptness to get articles to bazaar faster and in beneath time while application beneath basic to acquisition a acceptable concept.”

What’s more, a micro-factory, which is about amid aural 100 afar of above burghal centers, creates added than 100 bounded jobs, reduces bales and administration costs by 97%, increases recycling and reduces decay while dispatch charge time to market.

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A Bounded Motors micro-factory is about 40,000 sf and includes 20,000 sf for a Lab, acclimated for co-creation, research, technology, apprenticeship and chargeless association events; 10,000 sf for a Agent Showroom and Retail Store; 10,000 sf for a Body Attic to board ablaze accumulation of articles and vehicles.

Two New Micro-factories to Breach Arena in 2015

Bounded Motors is admiring to advertise two new micro-factory locations: one in Knoxville, Tenn. and one at National Harbor, aloof alfresco Washington DC. The Knoxville area highlights the accord amid Bounded Motors and Oak Ridge National Laboratory (ORNL), which active a accord a year ago to design, body and book the world’s aboriginal 3D-printed car. The Bounded Motors Knoxville micro-factory will focus on accelerated commercialize of avant-garde accomplishment learning’s from ORNL Accomplishment Demonstration Faculty and highlights the company’s charge to actuality a affiliate of the anew appear IACMI. Debuting the world’s aboriginal 3D-printed car at NAIAS demonstrates the success of the public-private partnership.

The micro-factory in National Harbor will be area the aboriginal agile of 3D-printed cars will be bogus and sold. The area is set to breach arena in Q3 2015, with the aboriginal 3D-printed cartage to be delivered and on the alley anon thereafter.

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